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+38 067 315 42 72
+38 067 315 42 72
Technological audit
Development of projects for automatic control systems of various facilities and local complexes
Execution of installation, supervision and commissioning works
Development of dispatch control systems (APCS) based on Siemens and Schneider Electric software
The equipment we manufacture enables implementation of a full processing cycle of raw materials to obtain a finished product
Ceramitec equipment makes it possible to build and commission a plant that independently performs the entire technological cycle — from receiving run-of-mine coal to producing high-quality concentrate ready for sale or further use.
We provide a full processing cycle. At the first stage, preliminary dry classification of run-of-mine coal is carried out on screens with simultaneous crushing of the coarse fraction. Then the crushed products undergo dry and wet classification on screens, spiral classifiers and hydrocyclones. If necessary, the material is sent for fine grinding in ball, rod or vertical mills.
Beneficiation is performed using gravity methods on equipment of various designs — spiral separators, dense-medium cyclones and separators, and jigging machines. If required, flotation beneficiation is applied, including direct and reverse flotation as well as froth separation. Final operations include pulp thickening, filtration, concentrate drying, and, in the presence of associated gold — cyanidation, desorption, roasting and electrolysis.
In addition to the main beneficiation equipment, we manufacture a full range of mining equipment: tunneling and longwall shearers, local and main mine ventilation fans, automated degassing units, roll, hammer and impact crushers, conveyor equipment, pumps, pipelines and modern automation systems.
With Ceramitec you receive not individual units, but a fully equipped plant that operates stably and efficiently, generating profit from the very first day of commissioning.
Development of a working design for the construction of a 100 t/h coal preparation plant with separation of middlings
Vibrating feeder → conveyor → magnetic separator → grizzly screen → jaw crusher → toothed roll crusher → jigging machine → spiral separators → hydrocyclones → centrifuges → dewatering screens and elevators → drying → finished product warehouse.
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Construction of a turnkey modular coal preparation plant covers the full technological cycle — from receiving run-of-mine coal to shipping finished product.
The plant is equipped with a universal raw material reception complex (conveyor, truck, rail, marine transport), open or covered storage, crushing equipment, preliminary classification and conveyor feed to beneficiation.
Then specialized beneficiation and dewatering modules are applied for all coal size classes: 13–250 mm, 1–13 mm, 0.1–1 mm and slimes 0–0.1 mm.
Modules for complete regeneration of circulating water, dewatering of tailings, drying of concentrate and fine classes in heat generators operating on own high-ash coal, and, if required, a briquetting module for fine concentrate are provided.
The cycle is completed by a modern storage and shipment complex for finished products to any type of transport.
As a result, you receive a fully ready-to-launch plant, assembled from large modules in minimum time with maximum operational efficiency.
1. Laboratory testing of run-of-mine coal (size and fraction composition);
2. Testing on laboratory equipment + selection of effective beneficiation methods;
3. Economic and technological justification, calculation of concentrate yields;
4. Development of beneficiation process flow sheet;
5. Plant design with linkage to your site/mine/quarry;
6. Manufacturing of equipment at own production facilities;
7. Supply of control systems, power equipment, APCS;
8. Installation, supervision and commissioning works;
9. Process tuning and reaching design capacity;
10. Personnel training + warranty and post-warranty service.
